TECHNOLOGY · PROCESS

FINISHING
& COATING

Kelios wheels adopt shot blasting to increase paint adhesion before painting rims. One layer of primer, one layer of intermediate coat, and two layers of top coat ensure an excellent anti-corrosion effect.

SA 2.5
Shot-blast surface profile
4 coats
Primer · intermediate · 2× top
2 000 h
Salt-spray corrosion resistance
FEM
Contour designed by finite element
01 · SURFACE PREP

Adhesion starts with the blast

Kelios wheels adopt shot blasting to increase paint adhesion before painting rims. The steel-grit blast strips mill scale and rust and cuts a clean anchor profile into the steel — the mechanical key that every coat above it depends on. Paint laid onto a smooth or contaminated surface peels; paint laid onto a correctly profiled surface stays for the life of the rim.

02 · COATING SYSTEM

Four coats, one barrier

One layer of primer, one layer of intermediate coat, and two layers of top coat ensure an excellent anti-corrosion effect on every rim. Each layer is applied to a controlled film thickness and cured before the next, building a continuous barrier against the acidic slurry, road salt, and brake-dust chemistry of the pit.

01
Shot blasting
Surface profiled to SA 2.5 by steel-grit shot blasting — the mechanical key that paint adhesion depends on. No paint goes onto a smooth surface.
02
Primer
One layer of anti-corrosion primer laid directly onto the freshly blasted profile, before flash rust can form.
03
Intermediate coat
One intermediate build coat for film thickness and barrier protection against pit chemistry.
04
Top coat ×2
Two layers of top coat for UV stability, abrasion resistance, and the finished Kelios colour.
03 · FEM DESIGN

Contour designed by finite element

The rim contour has been designed by the finite element method to achieve the desired strength, structural integrity, and stress relief. Every section is solved under 1.4× rated load — optimising steel distribution, eliminating unnecessary weight, and driving peak stress away from the lock-ring seat and bead radii where field failures historically initiate.

Finite element analysis of the rim assembly — Von Mises stress and deformation
Von Mises stress & deformationsolver: SolidWorks Simulation · load case: 1.4× rated

WANT THE COATING SPEC & FEM REPORT?

We share our coating system datasheet and per-model FEM reports with qualified fleet engineers. Tell us about your operation and a Kelios field engineer will follow up within one business day.

Kelios — OTR Wheels Engineered to Endure