TECHNOLOGY · QUALITY

PRODUCTION
STANDARDS

Every Kelios rim is built to three of the most demanding OTR standards in the world, under an ISO 9001 quality system that has been independently certified for more than two decades. The standard is not a marketing line — it is the floor.

3
International standards held
100%
Welds UT-inspected · Grade II
1.4×
Proof-test load on every unit
20+ yr
ISO 9001 certified, third-party
01 · COMPLIANCE

Built to three OTR standards

Material grades and rim contours are selected and verified against the standard that governs the market each wheel ships into — not a single house spec stretched to fit.

BS / ISO 4250-3
Earth-mover rims
International standard for OTR rim contours, designations, and load ratings.
AS 4457.1
Off-highway rims
Australian standard for earth-moving machinery rims and the maintenance of multi-piece assemblies.
GB/T 2883
Earth-mover rims (CN)
Chinese national standard governing OTR rim dimensions and tolerances.
02 · THE LINE

Six checks every rim passes

From incoming steel to the shipped serial number, each rim moves through a fixed sequence of certified checkpoints. None of them is optional.

01
Material certification
HSLA and carbon structural steel sourced from reputable mills, grade-selected per operating environment, with mill certificates retained against every heat lot.
02
Normalize + stress relief
Every critical component is normalized and run through an in-house electric-furnace stress relief — no batch is skipped to save cycle time.
03
Dimensional inspection
Lock-ring groove, bead seat, and mating surfaces verified with dedicated jigs and go/no-go gauges, then CMM-checked on critical dimensions.
04
100% UT, Grade II
Every weld on every rim is ultrasonically tested to Grade II in full compliance with the international standard. Not a sample — every weld.
05
Proof load test
Each assembly is proof-tested to 1.4× its rated load before it ships, confirming the individual unit — not just the design — carries the load.
06
Serialization & traceability
Part numbers are stamped onto every component and QA documentation ships with each order for full supply-chain traceability.
04 · STANDARDS REGISTER

The full reference list

The complete register of national, international, and heavy-machinery standards that govern Kelios rim manufacturing — from steel chemistry to non-destructive inspection of forgings.

Standard nameSeries
1High strength low alloy structural steelsGB/T 1591-2018
2Permissible tolerances for chemical composition of steel productsGB/T 222-2006
3Rims for earth-moverGB/T 2883-2015
4Metallic materials — bend testGB/T 232-2010
5Steel forgings — method for ultrasonic testingGB/T 6402-2008
6Classification of forging functionsGB/T 12363-2005
7Recommended joint preparation for submerged arc weldingGB/T 985.2-2008
8Metallic materials — torque-controlled fatigue testingGB/T 12443-2007
9Solid wire / tubular cored electrodes & electrode-flux combinations for SAW of creep-resisting steelsGB/T 12470-2018
10Thermal spraying — quality requirements of thermally sprayed structuresGB/T 19352.3-2003
11Steels — micrographic determination of the apparent grain sizeISO 643-2012
12Specification for the heavy alloy structural steel forgingsJB/T 6396-2006
13Heavy mechanical general techniques & standards — Part 1: Check of productJB/T 5000.1-2007
14Heavy mechanical general techniques & standards — Part 3: WeldingJB/T 5000.3-2007
15Heavy mechanical general techniques & standards — Part 8: ForgingJB/T 5000.8-2007
16Heavy mechanical general techniques & standards — Part 9: CuttingJB/T 5000.9-2007
17Heavy machinery general technical conditions — Part 10: AssemblyJB/T 5000.10-2007
18Heavy mechanical general techniques & standards — Part 13: PackingJB/T 5000.13-2007
19Heavy mechanical general techniques & standards — Part 15: Non-destructive inspection of forged steelJB/T 5000.15-2007
20Earth-moving machinery — off-the-road wheels, rims & tyres — maintenance and repair — wheel & rim assembliesAS 4457.1-2007
03 · OVERSIGHT

Independently certified, continuously

The Kelios quality management system has held ISO 9001 certification across all three versions of the standard — 2000, 2008, and 2015 — with successive re-certifications achieved on schedule. Throughout that period the system has been subject to independent third-party audit, not self-declaration.

Comprehensive quality assurance documentation is provided to every client, and individual part numbers are stamped onto each component so that any rim in the field can be traced back to its heat lot, its weld log, and its proof-test certificate for the life of the chassis it rides on.

WANT THE FULL QA DOCUMENTATION?

We share material certificates, UT reports, and proof-test records with qualified fleet engineers. Tell us about your operation and a Kelios field engineer will follow up within one business day.

Kelios — OTR Wheels Engineered to Endure